More on Sledge Hockey Sticks

Now into my 4th year of sledge hockey I've had more experience with sled hockey sticks (see http://sledgehockeydad.blogspot.com/2008/08/some-answers-to-previous-questions-and.html and http://sledgehockeydad.blogspot.com/2007/12/sledge-hockey-stick-care-taping-this-is.html). We've been trying out some blade/composite shaft combination's.
Obtaining composite shafts can be quite a chore even for someone who plays with 3 different sets of AB players on a weekly basis throughout the year. I work across from a 4 pad arena and even though the guys who work there seemed to have their hearts in the right place there is big pressure for these broken stick to build everything from ball hockey stick to chairs to rec room bars... Finally I lucked out and while dumpster diving at another arena close by (you can't throw a rock without hitting one here in Ottawa) and caught a young Zamboni driver going to his truck. He had a great cache.
We've be running with woven textured shafts for the last year but now we've had the opportunity to use the soft hydrophilic shafts you see on Easton's Vapour line. They're great. I was worried about the shafts not sliding through my gloves as you transition from pumping for speed, receiving a pass and shooting but this was not a problem. When you squeeze your glove around it you get a more postive feel with no slip.
I used my table saw to cut a bunch of 2 inch plugs to fit in the end of the shafts where you need to bolt in the picks. The corners needed to be beveled to get a good fit. Also, some sticks have a ridge on one inside narrow side so I cut a small table saw blade wide dado cut down one of the narrow sides of my plugs.
Be careful when cutting the shaft. Epoxy, carbon fibre and Kevlar are probably a bit of a health hazard in power form. Note that these shafts often taper near the blade end and are not suitable to use for picks or inserting blades.
Plugs and blades are glued into the shafts. Hot glue sticks seemed to work for the most part but I'm not convinced that all sticks are created equal. Being a larger individual the blades seem to break the glue loose after a few games. They seem to stay in the shafts but you can feel some play (maybe someone can suggest a better glue). Don't heat the shafts to melt the glue. I used a heat gun to heat the end of the glue stick and rubbed the melting end onto the plugs and blade insert end which were held in a vise. When it came time to insert the plugs and blades I heated them individually and pushed them in. Probably best to clean up the oozing excess glue while it's still warm.
We had been using some nice Easton carbon fiber blades for a year and they worked quite well. Good control of the puck. We also purchased a pair of thin wood blades that many on Team Canada uses. Now I understand why they can shoot so hard! These blades do flex! You can take some ice and store energy in the blade without destroying the muscle in your fore arms. Now, I doubt most junior players would benifit but if you can get the blade to flex you will notice a difference.